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Investment cost estimation of high-speed bottle tumbler printer

1. Equipment investment Industrial high-speed bottle tumbler printers generally cost between US$20,000 and US$30,000. Considering that the initial manufacturer will give away 1-2 sets of consumables, and purchase 2-3 sets of consumables by yourself, it is enough to meet the needs of 2 months of production. In the middle, you need to add the cost of a computer, the price is between 2-4 thousand dollars. 2. Venue rent, raw material cost According to the size of the site, the geographical location, the rent in different cities is different, generally about 2,000 US dollars – 3,000 US dollars. The cost of raw materials is relatively low, and 300-400 US dollars can be satisfied. 3. Staff salaries and office expenses This expense is relatively high. Generally, if two months of personnel expenses and office expenses are reserved, 10,000 to 20,000 US dollars is indispensable. Adding up these three main costs, and counting other miscellaneous costs, it can be concluded that investing in an industrial high-speed bottle tumbler printer requires about 40,000 to 60,000 US dollars to open a store. Of course, when evaluating the reasonable investment cost of a high-speed bottle tumbler printer, it is also necessary to calculate the profit of the printed product, the approximate local demand, and whether it can be calculated in about 8 months. If possible If so, the investment feasibility is still high. If the added value of the product is very low, and it takes one and a half, two years, etc. to pay back

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Is the high-speed cylindrical tumbler printer seriously polluted?

Whether the pollution of the high-speed cylindrical tumbler printer is serious directly affects whether the user buys it. Under the external environment, the rigid requirements of environmental protection, the shutdown and punishment of high-polluting enterprises, etc., printing companies need a new type of environmental protection printing equipment for internal upgrades. On the whole, the pollution of high-speed cylindrical tumbler printers is not serious, which can be analyzed from four aspects. 1. Noise pollution During the printing process, the noise decibel of the original high-speed cylindrical tumbler printer is less than 60 decibels, which not only meets the requirements of residential buildings but also meets the decibel requirements of industrial noise. It avoids the physical hazards such as hearing and eyesight caused by long-term exposure to high noise pollution by operators. 2. Light pollution The high-speed cylindrical tumbler printer emits light waves through the LED curing lamp during the printing process. If you stare at this wavelength of light containing ultraviolet light for a long time, it will cause discomfort and dryness to the eyes. Therefore, in the design, the position of the lamp is very low, which avoids the diffusion of high-position light, and also requires the operator to wear protective glasses during work. In practice, since the equipment is set up and printed automatically, there is no need for a technician to stare at it for a long time. 3. Odor pollution This is mainly manifested in uv ink. Although uv ink has very low pollution compared with traditional

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How to calculate the cost performance of the printer?

When buying a product, it will be comprehensively calculated from its performance, use, advantages, comparison with similar products, etc. whether it has advantages and is cost-effective. Similarly, when choosing a printer device, it is also necessary to calculate its cost performance. Cost-effectiveness 1: look at the performance It mainly depends on whether the printer’s printing speed, printing accuracy, stability, etc. can meet the needs of its own material printing. If it can meet or exceed the production demand, it will be given priority, and if not, it will be given up. Cost-effectiveness 2: look at the price Two, three, or even multiple types of uv printers can meet the needs of production capacity, compare their prices, which one is the most affordable and the most favorable, and which one to choose. When comparing prices, take into account the operating costs of your printer, such as supplies, electricity, maintenance, and more. Some cheap printers can become more expensive over time. Cost-effectiveness 3: value-added services This includes the library, the number of consumables, the number of coatings, the supporting process plan, etc., which not only reflects the technical level of the manufacturer’s actual application on the one hand but also helps users quickly put into production and save time. Cost-effectiveness 4: look at after-sales service This is the top priority. Any printer will have more or less, large or small problems in the later use process. It is inevitable that the manufacturer will provide remote video, on-site door-to-door, and other services. Then,

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Brief Introduction of High-Speed Bottle Tumbler Printer Water Tank

The water tank of the high-speed bottle tumbler printer provides water circulation for the LED lamp. It is water-cooled. The lamp will generate heat during the irradiation process. Without water circulation, the lamp beads will be easily damaged. It is generally required to add antifreeze to the water tank. In the case of extremely cold weather, the antifreeze is not easy to freeze, and distilled water can also be added if there is no condition. The multifunctional water tank is an important part of the UV lamp system, mainly including the water cooling cycle and power supply, providing a stable light-curing environment for the UV lamp. Normally, the distilled water in the water tank should be changed every 2-3 months. This can effectively avoid excessive deposition of internal impurities and affect the cooling performance. It should be noted that the water tank is generally placed outside the rear or side of the equipment, do not place heavy objects on it or sit on it as a stool. This is easy to crush the parts inside the water tank and affects normal work. Some UV flatbed printers will use air cooling to cool down. Compared with water cooling, the cost of air cooling is lower, but it is prone to uneven heat dissipation, instability, and excessive noise. Fewer and fewer devices will use air cooling. The water tank itself is within the warranty scope of the high-speed bottle tumbler printer manufacturer. Usually, if there is a failure within 1 year, it

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A brief introduction to the guide rail of the high-speed bottle tumbler printer

The guide rail is the guiding and supporting part for the linear motion of the X-axis and Y-axis direction of the high-speed bottle tumbler printer. The high-quality guide rail provides the machine with high-quality motion stability. This guide rail is designed in all steel and adopts a loop design to reduce the collision of the steel balls of the slider. Double guide rails are used to make the trolley more stable and improve precision during movement. At the same time, the error in the middle will be strictly controlled during the installation process, and the balance between the two guide rails will be controlled within 10 wires, so that the trolley has better stability and lower noise during movement. The guide rail itself is also one of the important parts of the high-speed bottle tumbler printer. After all, the weight of the trolley, headboard, LED light, electrostatic bar and other components are all pressed on the guide rail. The quality of the guide rail directly affects the quality of printing. Poor quality guide rails, after the equipment has been running for a period of time, there will be problems such as unevenness and serious wear and tear, resulting in inconsistent printing patterns, high noise of the machine and other faults. Under normal circumstances, industrial high-speed bottle tumbler printers have higher requirements for guide rails due to their high printing speed and high round-trip distance and frequency of trolleys. Generally, double guide rails or a single 5 cm (or wider) guide

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Brief introduction of the 6090 UV flatbed printer platform

The platform of the 6090 UV flatbed printer is the support plane for the material when the machine is working. The suction function contained in the suction platform can effectively provide a flat printing environment. The suction platform is an aluminum alloy platform with honeycomb holes for placing substrates. The quality of the platform depends on the load-bearing, flatness, and adsorption. The size of this platform is 600mm*900mm, it is made of aluminum alloy, 3 cm thick, and can bear a weight of about 150-200 kg. The advantages of the platform are high flatness, the maximum error is within 10 wires, and the load-bearing capacity is high. There is a hole every 2 cm in the middle of the platform, so the platform has good adsorption performance. The steel frame at the bottom of the 6090 UV flatbed printer platform is gantry milled. After the platform is matched with the steel frame, the flatness of the equipment will be very high, which will play a good role in the printing accuracy and printing effect. Have to be aware of is: 1. During the long-term use of the platform, if the protective film is not added to the surface, the surface will be easily dirty. To clean, use alcohol or a plastic scraper. Avoid the uneven surface of the platform due to the use of steel scrapers to hang on the surface of the equipment. 2. When placing the substrate on the surface of the platform, do not throw or throw

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Motor introduction for high-speed bottle tumbler printer

The motor is the power source of the high-speed bottle tumbler printer’s X and Y direction motion structure, providing a stable motion state for the machine. The minimum required voltage of this motor is 36v, and the required wattage is a 200w DC motor, equipped with a 200w driver. The structure of the 400w motor is basically similar to that of the 200w motor, and the 400w motor is controlled by AC and DC. When high-speed movement is required, the AC driver is selected to drive the DC motor. During use, the motor will not stop moving or report an error due to insufficient voltage or torque. When the motor does not need too high speed, choose a small motor of 200w, which has a certain deceleration function in this process. Since the 200w motor rotates relatively fast, adding a geared motor can increase the service life of the motor. Usually, a standard high-speed bottle tumbler printer is installed with 3 motors, which are located in three positions of x-axis, y-axis, and z-axis respectively, to provide power support for the operation of the equipment. Normally, the motor is installed inside the equipment and does not require maintenance. When it is found that the printing process suddenly appears unstable, the car shakes, etc., it may be that there is a problem with the motor, and the equipment needs to be stopped for maintenance. The motor belongs to the warranty scope of the parts of the high-speed bottle tumbler printer. When there

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Ink tank introduction for high-speed bottle tumbler printer

What is High-Speed Bottle Tumbler Printer Ink Tank? As the name suggests, it is a box for placing uv ink. In the entire ink path, it is divided into a large ink tank and a secondary ink tank. The large ink tank is used to store and add ink, and the secondary ink tank is used to supply ink to the head. The standard high-speed bottle tumbler printer has 6 large ink tanks, corresponding to 6 colors, V (varnish), W (white), K (black), C (cyan), M (red), Y (yellow), High-end machines can also be equipped with 7 or even 8. The color of the large ink tank is black, which effectively reduces sunlight exposure and prevents the ink from reacting. The UV ink can be added to the large ink tank to realize the recycling of the machine. Its stirring device is directly connected to the outside, and a separate ink pump will be added outside to allow the ink to be recycled, and the ink is pumped out and delivered to the head through the ink tube. Secondary ink tank There are 6 secondary ink tanks on the high-speed bottle tumbler printer trolley, corresponding to 6 colors, K (black), C (cyan), M (red), Y (yellow), W (white), and V (varnish). The advantage of the secondary ink tank is to allow the ink supply to the head to be even and stable so that the ink will not be broken or other problems will cause printing abnormalities. At the same

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Introduction of the advantages of switchboard for high-speed bottle printer circuit

The circuit mainly supplies power to high-speed bottle printer components and transmits signals controls equipment movement and inkjet, and is the core component of the equipment. The quality of the circuit determines the stability of the equipment and the ease of maintenance. Most of the high-speed bottle printer electrical cabinets seen on the market are distributed inside the machine. The reason why this is not only convenient for later technicians to repair and maintain, but also simple and convenient for early production personnel to install. This kind of circuit switchboard design can be disassembled in the early stage of installation, and it is also convenient for maintenance personnel to come and check it in the later stage for maintenance. It is more convenient to determine which component is faulty in the fastest time, and it is also more convenient to replace. When a special situation occurs and the technician cannot reach the user’s site, the customer can also perform remote transmission, including pictures, and videos, and the technician can quickly give the customer remote guidance. The incoming and outgoing wires are guided by pictures, and the place where the machine needs to use electricity must ensure aesthetics and uniformity. In addition to the convenience in installation and maintenance, there are several other advantages of using a switchboard for high-speed bottle printer circuits: Improved safety: The switchboard helps to reduce the risk of electrical hazards by centralizing all of the electrical components and ensuring that they are properly grounded and protected.

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DTF Printing VS Heat transfer printing

1. The process is different Thermal transfer printing is divided into two parts: transfer film printing and transfer printing processing. Transfer film printing adopts dot printing (resolution up to 300 dpi). The exquisite pattern is transferred to the surface of the product, and the ink layer is integrated with the surface of the product after forming. DTF printing is made by four-color overprinting, and the color effect can achieve the effect of photos (figures, landscapes, etc.), which is a kind of thermal transfer printing, including spot color heat transfer and offset heat transfer. 2. Different characteristics Heat transfer printing: The picture is exquisite, and it can be completed by an ordinary hot stamping machine or heat transfer machine. Application of thermal transfer ink, no need for off-color, the pattern is formed at one time, no need for color registration. With C-AW thermal transfer paper, only need to print out, is easy to operate, has exquisite printing work, low production cost. DTF printing: The pattern is clear and vivid, which can achieve the effect of a photo, and the color is washable and stretchable. 3. Different applications Thermal transfer printing: applied to leather, textile cloth, plexiglass, metal, plastic, crystal, wood products, coated paper, etc. DTF printing application range: luggage, handbags, advertising shirts, cultural shirts, children’s clothing, women’s clothing, headbands, aprons, etc. In summary, the main differences between DTF printing and thermal transfer printing are the process used, the characteristics of the print, and the applications they are commonly used for. DTF

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